I thought that the primary chain failures were more a result of the overly aggressive automatic chain tension adjuster on the whole UCE series, than due to sustained rpms or overheat or whatever would be related to highway speeds? I'd like to hear more about the thoughts behind this average speed related failure theory.
Like a lot of folks here on the forum, I took the "auto" out of my C5's primary tension adjuster, by removing the compression spring.
It was more of a guess than a conclusion based on scientific testing, I'm afraid.
I'm Indian and a member of several FB and WhatsApp groups for owners of Royal Enfield's UCE-engined 500 and 535.
The bulk of these machines' owners are in my country, yet such cases of tearing primary chains are quite rare here. On the other hand, the same complaints from developed markets like UK, France other parts of Europe and the US are fairly common.
Here, most RE's are only ridden between 80 and 100 Kmph on the best of highways. While 105 to 120 Kmph (65 to 75 MPH) is the norm in places like the US, the UK, Australia and Germany.
Hence, I assumed the co-relation. However, co-relation doesn't equal causation, so you are likely right.