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I will have to measure that but I'm afraid there is not a lot of room left.But I will try to make it as long as possible with this constraint !
I've ordered a 1m long 45mm diameter aluminum tube to experiment a little more
It would cost more in transport than in tube ? But if you really need it tell me.I did not received it yet though.I use aluminum adhesive tape to join the tubes. It is strong enough for the job.
I have not received it yet What kind of tool did you use to make the bell mouth ?
It looks quite risky
It doesn't look risky, it looks crap. I've never done it this way, it probably it won't work with the dimensions i want and I do something different.
3D print.
Velocity stack, 40mm length and 3D print it?!
Print the flare with a base that you can sleeve on to the pipe you want to use, and cut the pipe for various lengths to try with the same flare on the end.Make one flare and use it on any pipe length you want to cut. Instead of making a whole new stack for every length you want to try.