Author Topic: RE Bullet standard 350 Clutch problem  (Read 1055 times)

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Sheshil

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on: July 04, 2021, 09:56:55 pm
My bullet standard 350(2019) model has got a weird issue. Whenever I start the bike after a while, the clutch seems to be not working. When I shift the gear from Neutral to First after I start it, the bike jumps as if I didnt apply clutch. I would like to check if any one else has faced this issue or anyone knows the reason


AzCal Retred

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Reply #1 on: July 05, 2021, 01:09:46 am
Check the cable adjustment? Verify the inner wire's not frayed? Maybe the plates are glazed and bonding together. If a new cable or cleaning, lubing & adjusting the existing cable doesn't do the trick, pop off the clutch cover and dig in. Getting your hands dirty is all part of the fun. You can post this in the UCE section as well, right? Lots of talent over there.
A trifecta of Pre-Unit Bullets: a Red Deluxe 500, a Green Standard 500, and a Black ES 350.


zimmemr

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Reply #2 on: July 05, 2021, 02:54:51 am
My bullet standard 350(2019) model has got a weird issue. Whenever I start the bike after a while, the clutch seems to be not working. When I shift the gear from Neutral to First after I start it, the bike jumps as if I didnt apply clutch. I would like to check if any one else has faced this issue or anyone knows the reason
Sounds like the plates are sticking. Before starting the bike put it in 1st gear, hold the clutch in and rock the bike back and forth until the clutch breaks free. Sticking plates are more or less normal on a lot of bikes with wet clutches, especially when it's cold out or there is to much free play in the cable.


Dinasaur

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Reply #3 on: July 05, 2021, 07:06:56 am
zim is right adjust freeplay out of clutch cable first and another method I use is before starting engine when cold pull clutch in and kick it over until it un sticks
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Sheshil

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Reply #4 on: July 05, 2021, 02:42:08 pm
Thanks for the response guys...I will try these and inform you all if it works for me


Bilgemaster

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Reply #5 on: July 07, 2021, 01:32:16 pm
There's a lovely word, "degronching", to describe that unsticking of the clutch plates after it's sat a bit. And yes, it's a real word. I degronch every time I cold start my '05 500: just hold in the clutch, kick through the kickstarter a couple of times, and you can feel the plates give way. Doing this will make that first shift far less abrupt, difficult or "clunky".

That said, your clutch might benefit from some fine adjustment too.

When on the road, if you sometimes seem to have difficulty getting into neutral, just pull forward a foot or two in gear, and all should be well. It's just how they are and why it's a good idea to get into neutral BEFORE coming to a full stop. The one thing you don't want to do is just sit, like at a stoplight, in gear with the clutch in. This will quickly overheat the clutch and make it all "draggy".

Especially if it has sat for a long while or is just a bit "elderly", that clutch cable of yours may be a bit funky and stiff and getting ready to go "Pop!". At a minimum, you might do well to remove the cable's barrel end from the lever, inspect for any loose or broken off strands of the inner cable, orient it upright, and just drip-feed little by little a good dose of a light machine oil like 3-in-1 into it, which will feed capillary-wise down into the cable. If you have some of that white PTFE thread sealing plumbers tape, a couple of wraps of that around the cable's barrel end (the cylindrical bit) with a light smearing of grease will help make it silky smooth. It's the jarring jerky movement there that most often stresses and snaps cables. That said, though it's a bit more trouble up front, if that's an OEM cable, you'd do very well indeed to replace it with a FAR higher quality one, such as a Barnett from our Forum hosts. The Enfield ones are crap. I mean, there's a reason new bikes used to come with a spare set of them.

For what it's worth, I once described the step-by-step replacement of the cable on a 5-speed here: https://forum.classicmotorworks.com/index.php?topic=25968.msg299048#msg299048. Your experience would be similar.
« Last Edit: July 07, 2021, 01:44:04 pm by Bilgemaster »
So badass my Enfield's actually illegal  in India. Yet it squeaks by here in Virginia.