Thanks for the feedback. I have been working on this a bit more and now completed a small run of belt drives for the SM.
These are currently in the queue for hard anodizing on the rear pulley, and heat treating + plating on the high tensile steel front pulley.
Gearing is a bit confusing with a larger number being "lower" geared – IE the SM 650 stock sprocket ratio at 2.6:1 is lower than the SM rear 38T or 16 front mod at 2.5
Noteworthy that this model does not have a tach...............Using the stock gearing, 120-140 kph (75 - 87 mph) calculates to 5170 - 6050 rpm, not accounting for the bike weight, your weight, rolling resistance, or drag from panniers or a windscreen - measured rpm will be higher than this calculated engine speed. 5170-6050 rpm is past the engine torque peak, and pushing the long term piston speed into the rule of thumb range for a shortened life span.
Torque gets you there, and HP keeps you going. Carrol Shelby famously said “horsepower sells cars, and torque wins races”. RE Street riding is mainly in the engine torque band, and I try to match gearing to my riding style. Having a cruising rpm in 6th in the meat of the torque band, while not flogging the engine, works best for me.
The Enfield 650 engine has modest torque and horsepower, so gearing becomes a compromise between acceptable performance, the ability to pull a higher gear, and ones tolerance for wringing its neck to keep up with motorway speeds in some countries (or in my case spirited riding mates and no law enforcement). A horses for courses situation.
Feedback to date over several platforms, favours the higher gearing