Thanks Richard,
I was actually going to ask you what the correct carb settings should be.
Also check that there is a sufficient spark at the spark plug, the CDI unit setup had the benefit of being able to be started without a battery, but had a lower spark output, so if the spark plug gap is too big, under load the engine will loose power.
That sounds about right, the spark plug gap on a battery and coil ignition bike would normally be 0.025", but for magneto use the same plug would be gapped down a bit to 0.018" - 0.020" Can't do it on Iridium plugs, though!
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A 28mm port down to a 26mm carb should be no problem, if you WERE obsessed about it (nervous twitch!) you could make a carb spacer from 8mm Tufnol with a slightly tapered big hole in the middle which would smooth the flow nicely. Should be room to squeeze one in, especially if the airbox is going to be removed. This was for a 500 head but it gives you an idea.
There are loads of generic
el-cheapo Chinese-made cone filters which will do the job, just make sure you pick one which is NOT for a pit bike as these can be a bit bunged-up in the middle, free-flowing is what you want. 46mm will squash down onto a 45mm outer stub happily enough with a good slimline jubilee-oid clip.
But if those Devon lanes are not too dusty, how about one of these instead of a cone?
A.