Thank you all for the answers, sorry I'm slow on the reply, I've been missing in action a bit. a bit of a hectic start of year.
We've just moved house, so the hard copy of my manual is still somewhere in a box. I've downloaded a soft copy from the official Royal Enfield website.
in this one, they state the chain tension should be 20-30mm, (image attached) measured in the center of the axis and the tyre.
A few of you mentioned 30mm-40mm, is that measured in the center of the two sprockets then?
Looking at the INT650 manual, I looks like they are asking for 30 to 40 mm chain slack...it also looks as if the bike is supported on a lift stand with no load on the rear suspension.
For us "Umericuns" that's just over 1.5 inches of free play.
Most rear suspensions cause the chain to become tighter as the rear is loaded and the shocks and springs compress. So the 1.5 inch becomes quite a bit tighter during bumps, g load in turns etc.
I would set it as as per the book, but closer to the 40 mm (1.5") and then put the bike down on the ground, on side stand, and then take a look at the slack, with the rear loaded with only the weight of the bike itself. I would expect to see between 3/4 inch to 1 inch of chain slack. Any less than this, I would suspect a too tight condition.. Rider, especially heavy rider will further tighten up the chain.
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Hidehi lekosiet, you say that the noise disappeared when the clutch is pulled, is this whilst stationary? If you are moving and pull the clutch and freewheel along does the noise remain?
That's the thing, yes, the noise disappears when the clutch is pulled in when freewheeling. so it might not even be the chain. haven't heard it while the bike is stationary. I'll have to test that!
My chain doesn't make any noise when I'm stopped I don't hear anything but exhaust (stock) and wind noise when I ride. I suppose I could take a ride, pull in the clutch and shut off the motor and coast. I might hear something then. If it is your chain it is probably not aligned or tightened.
haha, that's the fix then! I first heard it when chatting to my wife on the back, at low speed, with my visor open, it started to bug me and I've been listening for it ever since, it is there regardless of the speed, but obviously gets muffled by the wind noise when i try to listen to it at higher speeds, so can't really tell if it gets louder or stays the same..
Good idea to shut off the engine, I'll also try that this weekend!