I decided to peek into the electrical side cover on the left side of my G5 to make sure everything was happy.
As the dealer installed a sealed battery, there was no fluids to check but while looking at the battery cables my eye spotted a worn spot on the red (positive) battery cable end.
On closer examination it turned out that it wasn't just worn. There was a hole completely thru the plastic.
A corresponding bare spot was on the inside of the cover.
I'm surprised it didn't short out and fry some things because, as you know that is a metal cover and although the upper locators are rubber it could become grounded to the frame thru the key latch.
The problem was the copper metal connector under the plastic was sticking straight out from the battery terminal towards the side cover.
A careful bending of this copper to get it to point downward now provides enough clearance so that it won't rub (I hope).
Bending it also presents a unworn area of the plastic cover in case it does decide to start rubbing again.
The other wires in the electrical area were still covered by the rubber tubes I installed when I first got the motorcycle and they are doing fine.
While looking at the battery I noticed another shocking development (pun intended).
The side cover latch has been trying to eat a hole thru the wall of the battery at the lower rear of the battery side.
I don't know how thick the battery case is in this area but the latch had made a noticeable gouge into it.
I have some very thin (.015") steel sheet metal on hand so I cut a piece about 1" X 1 3/8" (25mm X 35mm), loosened up the screws that hold the battery clamp and slid the new steel armor up from the bottom of the battery so that it is trapped between the battery and the inside of the clamp.
After positioning this armor so it covers the damaged area I re-tightened the screws to hold it in place.
I'll have to check on this in a few weeks to see if it has moved. If it has, bonding it in place with some silicone RTV might be a good idea.
If you have a similar problem and decide to make some sheet metal armor remember to round off all 4 corners. You don't want the sharp corners eating into your battery.
To finish today's tasks I lubed the clutch and throttle cables and the chain.