Author Topic: Torque Spec Master Sheet (Read 38749 times)

BlackIce619 · **on:** May 21, 2021, 09:12:22 pm

All,
Attached is the Torque Spec Master Sheet that I decided to put together. It took a couple of hours to go through the entire service manual. Using the service manual available on this forum, I highly recommend you download the service manual and "Index" it in order to help search results come up 10000% times faster (immediately).

The document is put together in the order the service manual calls out the torque value items. Option to filter in excel allows the ability for you to search keywords or any other details in each column.

I have added a column for lb/ft, which is converted and rounded to the whole number. You can see the formula in the cell.

In order to check for errors, I have included the following column names: Name, Torque Spec (N-m), Torque Spec (lb/ft), Allen/Socket, Size, Notes. If items required specific tools or notes in which I have found stated in the manual I wrote down. There is only 1 line item that has a funny... "HEGO (02) Sensor" torque was weird to find in the manual.

I hope this tool saves you all time to quickly find torque specifications needed. As you find errors or name corrections, please let me know and I will try to update.

LINK TO FILE: https://drive.google.com/file/d/1algrSMXodhGoAeMFa8dvORuwZVMEi7od/view?usp=sharing

UPDATE: How to index the Service Manual to be able to search instant: (YouTube Video)
https://www.youtube.com/watch?v=2--GOApMZ5A

drums4money · **Reply #1 on:** May 21, 2021, 09:45:03 pm

Quote from: BlackIce619 on May 21, 2021, 09:12:22 pm

All,
Attached is the Torque Spec Master Sheet that I decided to put together.

LINK TO FILE: https://drive.google.com/file/d/1algrSMXodhGoAeMFa8dvORuwZVMEi7od/view?usp=sharing

That's about spot-on with what I put together. Went page by page through the manual, also. Nice job!

If anyone hasn't already downloaded the full service manual - do it!
Takes a minute or two, but you'll find it's invaluable.

Drums!

Hog Head · **Reply #2 on:** May 22, 2021, 05:12:25 am

Great stuff!!!

If I could suggest:
Group in headings - engine, chassis, wheels etc....
A column for In/lbs would be nice for the values say under 20 ft/lbs.

greentrumpet · **Reply #3 on:** May 22, 2021, 02:10:44 pm

Thank you that's brilliant sharing the benefits of your labour, much obliged.

BlackIce619 · **Reply #4 on:** May 22, 2021, 10:14:16 pm

Quote from: Hog Head on May 22, 2021, 05:12:25 am

Great stuff!!!

If I could suggest:
Group in headings - engine, chassis, wheels etc....
A column for In/lbs would be nice for the values say under 20 ft/lbs.

I will add the In/lb and update link. Should be. Quick fix. The headings would be more of a preference for some as I just quick filter search by name or sort alphabetical and do a quick find as well.

BlackIce619 · **Reply #5 on:** May 23, 2021, 12:18:47 am

Link UPDATED - Included in/lbs for all torque values as reference.

Tentative update: Considering taking the time to add a Page number where the Torque value is provided in the service manual. (Idea provided to me as an example from "drums4money")

Intybe · **Reply #6 on:** May 25, 2021, 03:10:07 am

Quote from: BlackIce619 on May 23, 2021, 12:18:47 am

Link UPDATED - Included in/lbs for all torque values as reference.

Tentative update: Considering taking the time to add a Page number where the Torque value is provided in the service manual. (Idea provided to me as an example from "drums4money")

+1

BlackIce619 · **Reply #7 on:** May 25, 2021, 08:33:50 pm

Link UPDATED - Page number number reference has been added. All torque specs under 20 ft/lb have been highlighted GREEN in the in/lb section.

Please make sure to review and let me know if you find any errors or areas that may need adjustments. I will keep it as updated as I can for you all.

zimmemr · **Reply #8 on:** May 25, 2021, 08:38:30 pm

Quote from: BlackIce619 on May 25, 2021, 08:33:50 pm

Link UPDATED - Page number number reference has been added. All torque specs under 20 ft/lb have been highlighted GREEN in the in/lb section.

Please make sure to review and let me know if you find any errors or areas that may need adjustments. I will keep it as updated as I can for you all.

You're a dedicated guy, my hat's off to you.

BlackIce619 · **Reply #9 on:** May 25, 2021, 08:42:07 pm

Quote from: zimmemr on May 25, 2021, 08:38:30 pm

You're a dedicated guy, my hat's off to you.

I have to give credit to drums4money. He provided me his example of a similar sheet. I used his sheet to combine into mine, then added the ones in which I could not match manually. Either way, I will lean on the group's support to catch any errors or details that need to be updated.

Either way, let me know if you want to see any further updates on the document.

tinkergramp · **Reply #10 on:** May 25, 2021, 08:47:42 pm

Thanks to BlackIce619 and drums4money for sharing the results of their efforts with us!
Like zimmemr, I tip on my cap to you.

Blazes Boylan · **Reply #11 on:** May 25, 2021, 09:03:05 pm

Thank you guys indeed!

Semanticks · **Reply #12 on:** May 27, 2021, 02:24:27 am

Maybe Bilgemaster can pin this???

Bilgemaster · **Reply #13 on:** May 27, 2021, 02:40:44 am

Quote from: Semanticks on May 27, 2021, 02:24:27 am

Maybe Bilgemaster can pin this???

Way ahead of you, Semanticks. I've already punted it to the Admins for consideration.

And well done, BlackIce169!

BlackIce619 · **Reply #14 on:** May 27, 2021, 05:53:16 pm

I am unable to modify the original post, so I wanted to show you all how to index the PDF Service Manual to search instantly. Below I have found a link that walks you through the process and also shows you an example of Index vs. Non-Index.

How to index the Service Manual to be able to search instant: (YouTube Video)
https://www.youtube.com/watch?v=2--GOApMZ5A

If an admin can copy and paste this information or link to the original post, that would make it easier for those who read it for the first time

Bilgemaster · **Reply #15 on:** May 27, 2021, 06:18:48 pm

Quote from: BlackIce619 on May 27, 2021, 05:53:16 pm

I am unable to modify the original post, so I wanted to show you all how to index the PDF Service Manual to search instantly. Below I have found a link that walks you through the process and also shows you an example of Index vs. Non-Index.

How to index the Service Manual to be able to search instant: (YouTube Video)
https://www.youtube.com/watch?v=2--GOApMZ5A

If an admin can copy and paste this information or link to the original post, that would make it easier for those who read it for the first time

I believe I've added the text as you wished.
~Bilgey

BlackIce619 · **Reply #16 on:** May 27, 2021, 06:37:32 pm

Quote from: Bilgemaster on May 27, 2021, 06:18:48 pm

I believe I've added the text as you wished.
~Bilgey

Awesome! Thank you for that.

YellowDuck · **Reply #17 on:** May 28, 2021, 11:17:59 pm

Not that it matters terribly, but I've noticed that the fasteners on my bike sometimes differ from what is listed in the shop manual. For example, today I discovered that my front caliper bolts require a 13 mm socket, not 14.

8bitopa · **Reply #18 on:** May 29, 2021, 12:59:10 pm

Quote from: drums4money on May 21, 2021, 09:45:03 pm

If anyone hasn't already downloaded the full service manual - do it!
Takes a minute or two, but you'll find it's invaluable.

Having a difficult time locating this. Can you point it out please? I found the French on in the Hitchcock's post but that's it.

Brilliant work here Black Ice.

anandjoshi · **Reply #19 on:** May 30, 2021, 04:27:45 pm

Thanks a ton folks !

Regards,

Anand

BlackIce619 · **Reply #20 on:** June 08, 2021, 04:10:28 pm

Quote from: 8bitopa on May 29, 2021, 12:59:10 pm

Having a difficult time locating this. Can you point it out please? I found the French on in the Hitchcock's post but that's it.

Brilliant work here Black Ice.

I got my copy of the service manual from a post by DrMayham.

Link provided: https://drive.google.com/file/d/1EPfodqvw-ZL_bvy6LIzhlByW8KlNFlNe/view

BlackIce619 · **Reply #21 on:** June 11, 2021, 04:04:38 pm

I realized some of the members are having a difficult time with index of service manual. I have gone ahead and saved the file indexed already and uploaded for all to have a copy and share.

Link: Service Manual Index (Index allows for quick or almost immediate search function)
https://drive.google.com/file/d/1B9_Ee9h8M4H5Do9lHPolHnFUA-bMJalN/view?usp=sharing

BlackIce619 · **Reply #22 on:** June 15, 2021, 04:54:46 pm

I attempted to delete the file that I had on my computer and download the file I have shared. The Index function does not attach with the sent file. It must be a "local" save.

Here is a link that may help those that may not have Adobe Acrobat Pro.
https://helpx.adobe.com/acrobat/using/creating-pdf-indexes.html

I hope this helps.

BlackIce619 · **Reply #23 on:** June 16, 2021, 01:44:00 am

Updated: Included "Front Fork Pinch Bolt". Item was not called out in the Service Manual but drums4money found this spec being called out in the service manual. The allen size is not listed. Either way, it has been updated as the last line item on the link.

ENJOY!

Intybe · **Reply #24 on:** June 16, 2021, 06:34:47 am

Quote from: BlackIce619 on June 16, 2021, 01:44:00 am

Updated: Included "Front Fork Pinch Bolt". Item was not called out in the Service Manual but drums4money found this spec being called out in the service manual. The allen size is not listed. Either way, it has been updated as the last line item on the link.

ENJOY!

Thanks BlackIce. The manual lists it as a M6/ 6mm bolt requiring a 5mm Allen key.
Ps, I'd update this info in the torque table myself but you have it set it as read only

Intybe · **Reply #25 on:** June 16, 2021, 06:36:52 am

A suggestion rather than an error: Please make clear that the "Size" column refers to the size of the bolt (eg 6mm/M6) and not the size of the Allen key required to loosen/ tighten it (ie 5mm). I made this mistake (which is easy for a noob to do as the adjacent column specifies socket or Allen key). Zim kindly corrected me

RavRed · **Reply #26 on:** June 19, 2021, 01:48:57 pm

I had considered doing this early on but never went through with it.
Thank you for sharing your work with everyone!!!

fireypete · **Reply #27 on:** August 24, 2021, 11:58:18 am

Thank you! So helpful. Karma to you both👍

dickim · **Reply #28 on:** November 08, 2021, 10:53:14 am

THX and Appreciated

drums4money · **Reply #29 on:** January 05, 2022, 07:50:58 am

Haven't checked in on this for many months.

May the sheet be updated to include a note about the scary-high valve cover shoulder bolt spec? Other forum posts acknowledge that hand tight is sufficient. They'll likely snap at the spec published in the service manual.

Ventura Blue · **Reply #30 on:** February 16, 2022, 04:35:31 pm

Thank you!!!

Plodder · **Reply #31 on:** June 28, 2022, 03:55:36 am

Many thanks for this. I'm about to buy myself a torque wrench, and it gives me an idea of what torques I'm likely to encounter. 35 Nm for the magnetic drain plug is the important one. I don't think I'll be touching the magneto rotor on the crankshaft, so no need to look for a wrench that can do 155 Nm.

John Flatt · **Reply #32 on:** July 24, 2022, 03:30:53 am

Thank you, grateful for the torque sheet

medic8206 · **Reply #33 on:** September 01, 2022, 01:32:22 pm

THANK YOU!!!!!!!

The rocker cover torque spec may need to be changed based on them snapping at 12Nm.

Excellent work, thanks again

Simms · **Reply #34 on:** September 02, 2022, 03:18:44 am

Quote from: medic8206 on September 01, 2022, 01:32:22 pm

THANK YOU!!!!!!!

The rocker cover torque spec may need to be changed based on them snapping at 12Nm.

Excellent work, thanks again

I had to do a helicoil (thread repair) on one cam/rocker cover screw hole. Sorted that, refitted the cover and another one stripped

. It's not leaking so that will get done next tappet check.

Thank you for the great work.

sumitzitshi · **Reply #35 on:** June 07, 2023, 10:01:43 am

Any luck with the Super Meteor 650 Torque Spec Sheet

deeve · **Reply #36 on:** February 09, 2024, 01:51:28 pm

Hello,

Been reading on how some of the torque values in the shop manual may be too high. Looking at doing the 300 mile service and noticed the values for things like the valve covers and oil drain plug value match this sheet with the manual. Are those the "corrected" numbers or are they still considered too high?

Thanks!