The AVL and the classic or cast iron/iron barrel were produced concurrently during the naughties until the whole shooting match was dumped in favour of the Unit Construction Engine (UCE).
The AVL engine appeared in several different bikes for the Indian home market and two export variants. It was originally developed as a lean burn type engine as a 350cc emissions dodger, which required a few upgrades - a steel con-rod and needle roller bearing big end were needed to cope with the higher compression ratio needed to run under lean burn conditions, as well as high-capacity gear-type oil pumps. The higher temperatures in a lean burn engine needed an all-alloy top end, ace.cafe mentioned the head, which is a huge chunk of alloy for conducting the heat away. It also has a pent-roof combustion chamber instead of the classic hemi-spherical combustion chamber used in the classic Bullet head as well as lots of other old Brit bikes. Early versions were fitted to the 350 Machismo home market model (which was otherwise a classic 4 speed Bullet) and had CDI ignition and on very early models launched in 1999, a 28mm Dell'Orto carb!
The 350 Machismo later got a 5 speed gearbox with left-foot shift and a front disk brake, as well as a CV carb, and was joined in the home market by a factory custom 350 model, the Thunderbird. The export market finally got a look-in in 2004 with the Electra-X model, unlike the Indian models this was a 500, again this was a 5 speed model with a front disk brake, electric start, TCI ignition, and the side panels and tool boxes off the Thunderbird. In the USA only the Electra-X was joined by the AVL Classic, same engine and gearbox but bolted into a classic Bullet rolling chassis with a front drum brake.
Meanwhile back in India the final 350 Machismo and Thunderbird models got an electric start and CDI ignition, and the factory finally released a limited number of 500 Machismo models in 2007.
Export market UCE bikes are usually fitted with electronic fuel injection, Indian market versions however were **mostly** still fitted with CV carbs until very recently, but even India has had to catch up. Latest models also now have rear disk brakes and ABS.
I might be able to post some pictures on the older AVL models.
A.