Well, regarding a hybrid package, the pushrod oiling system that we use cannot work with solid tappets. So the CI external oil line to the head would plumb into the oil temp sensor location for oil feed. This is one reason why we retained the UCE oil feed passages in our head. It can do the oil feed lthat way, and we have changeable oil spray jets which allow you to change orifice size to suit the engine oil delivery pressure and volume. So you can use tighter orifices for a lower oil feed like a CI or AVL and still get a suitable squirt velocity to get the oil up on to everything in the top end.
For more general info regarding a hybrid:
The stud pattern is the same, but new stud lengths are needed to make.
The head does not use a spigot like the CI, but a CI barrel could have the spigot milled off, or just use an AVL or UCE type barrel and suitable length con rod.
CGT 535 piston with rings can be used.
Regarding 612 or 535, there are numerous discussion points.
First, I already mentioned piston speeds are significantly higher with the 612. This is good for lower rpm torque, so that is a plus. However, it gets into the area of too-high piston speeds earlier then too, and that limits safe rpms to a reduced level than the 500/535. So, it would typically be considered as a lower revver than a 500/535.
Also, the bigger displacement draws harder on the intake system at all revs. This is again good for low rpm torque, but runs out of power earlier than a 500/535 , given the same port size. Again, reinforcing that lower revving character of that long stroke package.
We have found that the long stroke crank just revs up a bit slower too, so it doesn't accelerate as quick.
Now, this is all fine for certain applications, such as making a lot of torque beneath a 5500 rpm rev limiter like we have in a UCE. Or, for use in a sidecar pulling application.
For higher rpm applications, we'would feel happier with the 90mm stroke, or even shorter. The 4-valve system would have more benefit at higher rpms, IMO.
I do think that if Hitchcock can make a good quantity of these as castings, he could bring the price down into a somewhat more affordable range.
I simply cannot do that with the individual billet manufacturing process, and I cannot afford to make 100 units at a run. I don't have funds anywhere near that amount.