Here the current state of my project;
I've just got to say, I was really hoping that the brackets would fit things correctly without any fabrication required. At this point in my life, there isn't a lot of time I can commit to projects. I think what Blue Garage did was good, but you just can't expect to hang panniers with only the two front mounting points, and you must make sure that the brackets that you do make actually fit your product. Having said that, as soon as I can find the time to fab more bracketry and get my bike out in the light (it was raining yesterday), I will post.
Nice work holoego! I like the two tone maroon/black. Your supplied brackets were different than mine, so it will be interesting to compare our finished products.
Thanks for the tips on lens removal and light improvement. Some people are using the push in bulb sockets, but I've had cars with those, and they can come out when things bump them. The two screw type, as you chose, is more solid and still easily accessible.
I would like to have running lights, brake lights, and turn signals in my panniers. I think that is the 1157 dual filament bulb. As far as I can tell, no one is doing this but it seems like it wouldn't be that much more trouble to hook up. I am also curious about LED. I will have to do more research.
As you can see my right pannier is hanging outboard by a few inches. That's due to the crappy incomplete mounting bracket. I will be fixing that.
I also ordered the polished stainless steel rack from Nfield Gear. It will be replacing the pillion seat. One day, I may put back my leather RE panniers (after I fab brackets for hanging them properly) and the pillion seat.
What's funny is that a big reason I went to the hard panniers is that I did not want to fab brackets for proper mounting of my soft set. Now I will probably be fabing a set for each!