does the starter work? if it dosnt try kicking the bike over with the compression release on while pressing the starter . thats the way i must start my bike ( if i want to use the electric starter) but my amp gauge does show a discharge, when i do this . when its warm the electric start works just fine .
BoB - what year is your Bullet? Your starter sounds like the starter cutoff switch. Does it buzz when you have the no start? If so, and your battery is good, have a look at the service bulletin below.
- Mike
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Problem
When the starter button is engaged a "buzzing" noise emanates from
the left hand toolbox and the starter does not engage. It mimics a
low battery or a bad starter solenoid. Sometimes the starter may work
fine and at other times it may buzz and not engage the starter.
Background
The problem usually lies with the "auto starter cut off switch" which
is the blue box found in the left hand tool, box. This unit has been
installed on all ES models until very recently. Its original purpose
was to sense when the engine was running and then "cut- out" the
starter. The problem is the unit drops enough voltage across itself
that it may not provide sufficient voltage to the solenoid, thus
causing it to buzz and not engage. The factory has determined that
since most other motor vehicles do not have this convenience feature,
the part is not necessary and causes more trouble than its worth.
Time Estimate
10 minutes
Procedure'
First make sure that the bike has a fully charged battery and that it
does not dip below 10.5 volts under load. A low battery will cause
the same symptoms. It is also possible that the solenoid itself is
bad, but it is more likely that the problem lies with the auto
starter-cutoff switch. If in doubt you can apply battery voltage to
the two leads which activate the solenoid, effectively eliminating
the auto starter cut off switch. If it works when jumpered the
problem lies with the auto starter cut off switch and not with the
solenoid.
1. Disconnect the auto starter cut off switch from the wiring
harness ( it is blue in color).
2. On the wiring harness side of the connector interconnect the
red wire with the white trace and the red wire with the blue trace.
Make sure that there is not danger of the new connection touching
ground and causing a short by using electrical tape to insulate the
connection and placing it out of harms way.
Disclaimer
This bulletin is not mandatory and was written by Kevin Mahoney of
Classic Motorworks. While the factory supplied the direction, the
writing is my own.